Carman Haas Hairpin Motor Laser Processing
Ishishini elitsha lamandla likwixesha lophuhliso olukhawulezayo, abathengi abaninzi ngakumbi babandakanyeka kwimveliso yemoto yeHairpin.UCarman Haas uphuhlise le nkqubo ye-welding ye-Hairpin motor laser scanning ekuphenduleni iingxaki kunye neemfuno ezidibana nabathengi kwimveliso.Iimfuno zabathengi zishwankathelwa kwaye ikakhulu ziquka ezi ngongoma zine zilandelayo:
I-1: Imfuno yokusebenza kakuhle kwemveliso, efuna ukubetha ngokukhawuleza, kunye nokuhambelana nokuphambuka kweendawo ze-welding kangangoko kunokwenzeka ukuphucula izinga lokupasa kwexesha elilodwa;
I-2: Imfuno yomgangatho we-welding, imveliso inamakhulu amabala e-welding, ifuna umgangatho ophezulu we-welding spot kunye nokubonakala kwembonakalo, kunye ne-spatter ephantsi ngexesha lenkqubo ye-welding;
3: Isisombululo samabala amabi we-welding, indlela yokuyilungisa xa udibana neentlobo zokungaphumeleli ezifana ne-welding spot spatter kunye neendawo ezincinci ze-welding;
I-4: Imfuno yobungqina besampulu yobungqina, ukuveliswa kovavanyo lweesampulu ezintsha, ukuveliswa kwe-OEM yeesampuli ezincinci zebhetshi, kunye nophuhliso kunye novavanyo lweenkqubo ze-laser welding zonke zifuna ilabhorethri eneseti ezininzi zoomatshini bobungqina kunye namava atyebileyo obungqina.
Imveliso ephezulu
1.Uhlobo lwemveliso: Ф220mm, isikhonkwane socingo olungenanto ubungakanani 3.84 * 1.77mm, 48 kwiindawo zokubeka * 4 umaleko, iyonke 192 amabala welding, ixesha lomjikelo lilonke: Ukuthatha iifoto + laser welding＜35s;
2.Scan indawoФ230mm, akukho mveliso okanye intloko yokuwelda kufuneka isuswe;
3.Inkqubo yombono iphuhliswe CHVis: Uluhlu olubanzi lweefoto、Izinga lokuphumelela eliphezulu、Ukuchaneka okuphezulu;
I-4.I-High Power Laser Welding: i-welding ye-pin yenkcazo efanayo ukufezekisa umphumo ofanayo we-welding, i-6000w ithatha i-0.11s, i-8000w ithatha kuphela i-0.08s.
Phinda usebenze kwisikhululo esinye
I-1.I-Spatters kunye neendawo ezincinci ze-welding zingaphinda zisetyenziswe ngokusebenzisa i-CHVis;
2.I-CHVis iVisual Rework Function: Ukusetyenzwa kwakhona kweendawo ezimbi ze-welding okanye indawo ye-welding engekhoyo.
Welding amabala processing obukrelekrele
I-1.I-Deviation pin ye-wire measurement phambi kwe-welding: I-CHVis inkqubo yombono ibeka iliso kwi-gap, ukungahambi kakuhle kwesobunxele nasekunene, i-angle, indawo kunye nezinye iindawo zezikhonkwane emva kokudibanisa;
2.Intelligent processing of welding amabala ukutenxa.Ukuchonga ngokuzenzekelayo ukuphambuka kwamabala e-welding, kwaye ubize iiparitha ezihambelanayo ze-welding;
Umsebenzi wembuyekezo yesikhundla
Ukuhambelana kwembonakalo yeendawo zokuwelda:
• Isiganeko sokuphambuka kwentloko esibangelwa yi-oblique izehlo ze-laser zinokuhlawulwa ngesikhundla;
• Inokuthi ibuyekezwe ngokwahlukeneyo kwicala le-radial kunye ne-tangential;
• Imbuyekezo inokwenziwa ngokuzimeleyo kwindawo nganye yokuwelda
Ukuhlolwa koMgangatho emva kwe-Welding
1.OK/NG ibala lokuwelda ukuskena umfanekiso welifu:bona iintlobo zokusilela ezifana nomngxuma wokuwelda, iikona ezibukhali, ukunxaxha kweendawo zokuwelda, kunye neendawo ezilahlekileyo zokuwelda;Thumela iindawo zokuwelda ezingaphumelelanga kwi-PLC kunye nomsebenzisi;
2.Height ukubonwa umahluko phambi kokuba welding.
Amandla obungqina belabhoratri owomeleleyo
1.Iiseti ezininzi zomatshini wokuqinisekisa iimoto;
2.ISikhokelo soMbono seNkqubo yokuQinisekisa;
I-3.Umthamo ophezulu wemveliso yobungqina bosuku olunye.
Uqhelaniso lweCarman Haas luphuhlise inkqubo yombono yeCHVis.
Imveliso: 48 Slots x 4 layers, iyonke 192 amabala welding, thatha iifoto + welding: 34s
